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Machine Mayhem 2022


Links

The Task

Each section will design and build a "machine" - this means anything that includes mechanism, actuation, automation and application, so:

Mechanism: mechanical degrees-of-freedom (DOF)

Actuation: computer-controllable motion of the above DOFs

Automation: software-coordinated computer-control of the above, and i.e. sequences therein

Application: pipelines from desired (designed) outcomes (shapes generated, patterns drawn, parts picked-and-placed etc), to actual outcomes (real stuff!)

Layering / Interfacing

messy

interface

layerish


Examples / Ideas

The machines you design and build don't need to be complicated - try to de-risk ideas early, and do stuff that "works right away" rather than complex projects that require hundreds of details to come together all at once in order to work. This can be fun; have fun.

Label Maker

Wire Cutter

Music Machines

String / Floating Machines

Architecture-Scale / Space Transforming

Claw Machine

Robot Chainsaw Machine

Robot Basketball Hoop


Strategies

  • use interfaces / modularity to split work up,
  • keep your parts, and your tools, organized
  • have a group chat ! invite your TAs !

Hardware

Composable Axis

Composable Rotary

Extrusions, Brackets, etc

  • structure, etc

Machine Week Kit Contents

Here's the list... with the note that we have extras of most line items, so groups need to get a handle on what they will need and let us know where to restock early early !

Part QTY Ordered ? Arrived ? Kitted ?
Hardware --- --- --- ---
FHCS M5x10 x * * *
FHCS M5x15 x * * *
FHCS M5x20 x * * *
FHCS M5x30 x * * *
SHCS M5x10 x * * *
SHCS M5x14 x * * *
SHCS M5x20 x * * *
SHCS M5x30 x * * *
Nylock M5 x * * *
Washer M5 x
Extrusion Pre-Install T-Nuts ?
Extrusion Post-Install T-Nuts ?
USB --- --- --- ---
7-Port Powered USB Hub 1 * * *
USB Extension Cables 7 * * *
Transmission --- --- --- ---
Kevlar 8800K43 50ft * *
GT2 Pulleys ?
GT2 Belt ?
GT2 Belt Closed 200mm Circumference 2 * * *
NEMA17 Motors 5 * * *
6806 Bearings 2 * * *
625 Bearings 20 ? * * *
Misc --- --- --- ---
Optical End-Stops ? (15 total at lab, check home)

Electronics / Software

based on urumbu, which are also available to use, we are supplying circuits and examples for modular-thing of which there are many circuits


Useful Design Notes

How to Make Something that Makes Almost Anything

MechE

slocum: FUNdaMENTALS
mechanical design principles
transmissions
kinematics
materials
common mechanical design patterns

EE (power electronics):

common switching architectures
commutating motors

Metrology:

accuracy vs. precision